采用全局快门传感器推动工业自动化进步

Industrial automation is evolving and the need for providing crisp, clear, and accurate imaging of moving elements is increasing rapidly. The technology that’s driving innovation for industrial automation applications are global shutter image sensors, enabling high-speed and distortion-free image capture.

In this blog, you will learn about the features and capabilities of onsemi’s newest global shutter image sensor family, Hyperlux SG. This family consists of three new products- the ARX383 (VGA) for compact applications, AR0145 (1MP) for detailed imaging and the AR0235 (2.3MP) for higher resolution needs.

The Hyperlux SG image sensor family represents a groundbreaking advancement in imaging technology, characterized by its industry-leading Global Shutter Efficiency. Operating at a cutting-edge speed of 120 frames per second, these sensors are meticulously designed to offer a compact form factor while employing a global shutter mechanism. This unique feature enables simultaneous capture of the entire image, ensuring that fast-moving objects remain crisply defined and artifact-free. Whether it's tracking fast-moving objects or monitoring dynamic industrial processes, the Hyperlux SG sensors consistently deliver high-quality images and offer a range of resolutions, making it scalable to various requirements. Consistent pixel size and sensor performance are maintained regardless of the chosen variant. The compact design makes them exceptionally well-suited for a range of applications, including barcode scanning, machine vision and robotics, including autonomous mobile robots.

Challenges and Why Hyperlux SG

Designers face a critical task when selecting global shutter image sensors. Balancing various performance parameters is essential to achieve optimal results. These parameters include resolution, size, global shutter efficiency, higher frame rate, power consumption, read noise, and overall image quality. Beyond performance considerations, other factors that come into play is product availability, pricing, and development turnaround. Lastly, time-to-market and rapid development cycles is often critical.

The Hyperlux SG sensors combine cutting-edge technology, speed, efficiency, and ease of integration to meet the demands of dynamic imaging scenarios while streamlining development efforts for our valued customers. With the Premier Reference Image Sensor Module (PRISM), onsemi provides a solid foundation for designers, allowing them to focus on specific applications. With PRISM, development becomes more efficient and effective.

Hyperlux SG Differentiators

Enhanced Global Shutter Efficiency: Compared to previous generation products, Hyperlux SG sensors boast a remarkable twofold improvement in global shutter efficiency. This advancement ensures precise synchronization between exposure and readout, minimizing motion artifacts.

High-Speed Performance: With a rapid capture rate of 120 frames per second, Hyperlux SG sensors deliver crisp, distortion-free images even in fast-paced environments.

Compact Form Factors: Hyperlux SG sensors are engineered with small form factors, making them ideal for installations with limited space. Their compact design allows seamless integration into various devices and systems.

Efficient Power Consumption: These sensors prioritize energy efficiency. By consuming less power during operation, they contribute to longer battery life and reduced overall system energy requirements.

Auto Exposure Capability: The built-in auto exposure feature ensures optimal image quality, especially when dealing with fast-moving subjects. It dynamically helps exposure settings, allowing you to focus on capturing critical moments without manual intervention.

Applications using Hyperlux SG

The Hyperlux SG sensors significantly elevate performance across various applications. This includes hand-held barcode scanners, their global shutter capability ensures accurate barcode capture even when scanning rapidly moving objects, while embedded auto exposure algorithms adapt seamlessly to varying lighting conditions.

For machine vision, Hyperlux SG’s global shutter efficiency eliminates motion artifacts, making it ideal for high-speed inspection tasks. Whether inspecting manufactured components, detecting defects, or ensuring quality control, these sensors enhance overall system accuracy.

Additionally, in robotics, especially autonomous mobile robots (AMRs), Hyperlux SG enables vision-based simultaneous localization and mapping (SLAM) and helps avoid obstacle collisions or path planning in factories or warehouses. Its low power consumption ensures extended operation without draining the robot’s battery, empowering AMRs to navigate efficiently and safely in various environments.

The Hyperlux SG image sensor family enhances end products by enabling faster, more accurate scanning, improving machine vision systems, and empowering autonomous robots. With onsemi’s support, customers can innovate confidently and drive their applications forward. Let's pave the way for innovation together.

For further information, please visit our product pages, ARX383, AR0145, and AR0235.

Additional Resources

Cutting-Edge Global Shutter Image Sensors for High-Speed Applications

High Speed Imaging Demo Video